Key Word: Taili Plastic Machinery; Taili Plastic Machinery-Capacity Improving Expert; Efficient; Stable; Weird Sound Made By The Manipulator In the field of injection molding, the most useful experience comes from the people who works in the production line every day. Because only there can we hear the real voice of the injection molding machine. Mr. Chen from Suzhou called me and complained that he had not slept well for several nights. The manipulator always made weird noise. He had to get up in the middle of the night to adjust but he still canāt solve the problem.
Mr. Chen just entered the strapping industry this year, who has only three injection molding machines in his factory. Taili Plastic Machinery had a clear investigation in Mr. Chen's factory and found that the main reason for the weird sound was the alarming when the manipulator driven by a cylinder couldnāt get the product after mold opens. The ways to solve this problem is very simple: 1. Replace the manipulator driven by cylinder with that driven by motor We can consider to replace the manipulator and use the motor to drive the z-axis movement of the manipulator. In the process of mold opening, motion compensation then can be carried out to solve the problem of inaccurate mold opening of the injection molding machine, so as to prevent the weird sounds caused by not getting the product. 2. Adjust the mold opening time In general, in order to pursue higher output of the product with such low profits, we should raise the mold opening rate as much as possible. However, due to the limited function of the injection molding machine selected by Mr. Chen, we can consider changing the injection molding process, increasing the opening distance as far as possible, and using low speed and medium pressure during the process of mold opening, so as to ensure the continuous opening accuracy. 3. Adjusting manipulator parameters We can also adjust the taking time and position of the manipulator as much as possible to improve the repeated positioning accuracy of the manipulator, so as to reduce the weird sounds. After adjusting the injection molding machine, Mr. Chen finally took a long breath and finally got a good sleep at night. Taili Plastic Machinery always keeps in mind that what a good injection molding machine factory should do is to help improving the capacity and boosting the profits, rather than offer the similar products the customers need. This is also what Taili Plastic Machinery keeps doing. Follow Taili Plastic Machinery and we will share more with you. |