Key Word: Taili Plastic Machinery; Taili Plastic Machinery-Capacity Improving Expert; Efficient; Stable; Washbasin; Injected Molded Washbasin     
Recently, a manufacturer of plastic washbasin came to Taili Plastic Machinery for help to improve the production capacity of his plastic product washbasin. Due to the limitation of the plant, he can only place two injection molding machines in all his areas, and the number of injection molding machines among the practitioners in the same industry is far more than that of him. As a beginner in the industry, he is constrained by many problems concerning with capital and production. He feels distressed among the price competition among the peers. His product is shown in the following picture.

The diameter of this product is 37cm and the weight is about 145g. It can be easily seen that his washbasin kind of product is very normal. He should expand the capacity and lower the price. The lighter the weight is and the shorter the cycle time is, the more profits he will make. The manufacturer told Taili plastic machine that the molding time of the machine he was using was about 15s, and the mold price was relatively cheap, which was less than 10,000 RMB. However, after a long time of use, the flash is easy to be caused. If the large clamping force is used, the movable formwork of the machine is easy to have depression, which will cause the service life of the machine to be shorter. Further, the problems of oil leakage, broken pull rod, broken template and coupling are easy to occur.
We measured the thickness of the product first, and the thinnest part turns to be only 0.65mm. There is no doubt that the most suitable injection molding method for this product is not general injection molding technology, but high-speed molding technology. Due to the thin wall thickness of the product, the mold material is only 45 steel. If the mold material is not changed, the injection time is too long, and the stacking lines will easily appear on the surface of the product. Moreover, under the condition of long-time high injection pressure and high mold locking pressure, mechanical failure will easily occur to the machine, which leads to the fracture of pull rod, template and coupling.
Taili Plastic Machinery recommended him to use high-speed molding technology. On the basis of not changing other existing conditions, he should use high-speed molding injection technology to rapidly increase the injection speed, so as to reduce the injection pressure and mold locking pressure. Then the weight of products will be decreased and the service life of the machine will be improved. Finally, with the suggestion of Taili Plastic Machinery, the injection cycle is only 10 seconds by using high-speed molding technology. We can see that TLG series injection molding machine is not a traditional injection molding machine for thin-walled products such as fast food boxes. Its price is lower while the life of the machine is longer.
Taili Plastic Machinery always keeps in mind that what a good injection molding machine factory should do is to help improving the capacity and boosting the profits, rather than offer the similar products the customers need. This is also what Taili Plastic Machinery keeps doing.
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